DPF Cleaning vs Replacement

One of these costs ten times the other. The right choice depends on one thing: the structural state of the ceramic core. Here's how the decision actually works.

CleaningReplacement
Typical cost£220–£400 retail£1,500–£3,000 + fitting
TurnaroundSame day – 48hrParts lead time + fitting
When it's rightCore intact; soot/ash loadingCracked, melted or collapsed core
What you getYour original OEM filter, tested, with before/after dataA new (or aftermarket) unit
RiskNone if inspected first — we test before and afterAftermarket units vary widely in quality

Clean it when

  • ·The core is intact — no cracks, no melting, no rattle
  • ·The problem is soot or ash loading (the overwhelming majority of cases)
  • ·The filter is additive-ash loaded (PSA/Ford FAP systems)
  • ·You want the OEM filter back rather than an unknown aftermarket unit

Replace it when

  • ·The core is cracked or melted — usually after a runaway or repeated forced regens
  • ·The substrate has collapsed and rattles in the can
  • ·A previous 'gutting' has removed part of the core
  • ·Severe unrepaired oil/coolant contamination has glazed the substrate

How we make the call

Every unit is inspected before anything else happens. If the core is unviable we tell you before any work — no charge for the inspection. If it's sound, we clean, flow-test, and send it back with the before/after data. When cleaning is the wrong answer, we say so: see when a DPF should not be cleaned.